Interview about Aida Sekkei Precut Factory, winner of the A' Architecture, Building and Structure Design Award 2024
Aida Sekkei's new factory plan focuses on wood precutting. Its concept is all about creating an architecture which embodies the series of timber processing. It includes a floating, glass enclosed walkway approximately 100 meters long inside the factory, designed for visitors to closely observe the entire pre-cutting process. The office building features large spaces with trusses made from feather edge materials, commonly used as sub materials in wooden houses. The design integrates all elements to create a showcase factory, emphasizing visibility and aesthetic appeal in every aspect.
View detailed images, specifications, and award details on A' Design Award & Competition website.
View Design DetailsThe 100-meter-long glass-enclosed walkway at Aida Sekkei Precut Factory was designed to offer visitors a transparent view into the precision and care involved in timber processing. By showcasing the entire manufacturing process, we aimed to convey Aida Sekkei’s commitment to quality and craftsmanship, aligning with the Japanese tradition of transparency in architecture. Japanese architecture often emphasizes openness, and this walkway allows visitors to see each step of the timber’s transformation without barriers. It was essential for us to honor the heritage of Japanese architecture by making the manufacturing process both visible and immersive, reflecting a philosophy of open communication and pride in the work.
The use of small-section studs (30×120mm) to span 12 meters at Aida Sekkei Precut Factory was inspired by the need for a cost-effective yet structurally robust solution for large wooden constructions. Leveraging the strength and versatility of smaller studs allowed us to reduce costs significantly while maintaining the structural integrity required for an industrial setting. This approach not only highlights innovation in timber engineering but also sets a precedent for future projects. By rethinking the role of smaller components, we opened up possibilities for large-scale wooden structures, demonstrating that traditional materials can be adapted to meet modern architectural and environmental needs.
The bold, protruding massive timber façade of Aida Sekkei Precut Factory was directly influenced by our initial site visits and observations of the timber-processing speed and precision. By creating a dynamic design that suggests movement, we sought to embody the energy and efficiency of modern timber processing. This architectural statement aims to convey a message about the power of timber as both a traditional material and a symbol of modern manufacturing. We wanted visitors and workers alike to feel the innovation and speed of the process, creating an impactful visual that reflects Aida Sekkei’s drive toward future advancements.
Balancing the technical demands of a high-volume production facility with aesthetic elements was key in designing Aida Sekkei Precut Factory, a 15,000-square-meter space. By using a modular and functional layout, we addressed production needs while also integrating visual harmony through timber structures and natural materials. The design showcases timber as both a structural and decorative element, allowing the factory to serve as a functional workspace and a testament to the beauty of timber construction. This harmony between form and function exemplifies our commitment to merging industrial needs with architectural aesthetics.
The floating effect of the cantilevered viewing aisle with its random stripe wooden shell was an engineering challenge that required innovative structural solutions. The wooden shell was designed to appear light and airy, giving the impression of suspension in mid-air, which involved precise calculations to ensure safety and durability. Achieving this visual effect meant incorporating advanced engineering techniques, while the choice of random stripe wood added texture and rhythm, reinforcing a sense of lightness and movement. This element speaks to the evolution of timber construction, merging aesthetics with technical complexity.
In designing Aida Sekkei Precut Factory, we combined traditional Japanese timber joinery techniques with modern pre-cutting technology to create a space that celebrates both heritage and innovation. This integration is reflected in the exposed timber trusses and joinery throughout the facility, showcasing the skill and craftsmanship associated with traditional methods. By using pre-cut techniques, we ensured efficiency and precision, bridging the gap between artisanal practices and industrial scalability. This blend of old and new defines the space, making it both a functional factory and a living tribute to Japanese craftsmanship.
The innovative use of feather-edge materials in the trusses of Aida Sekkei Precut Factory’s office building was inspired by residential construction practices. By adapting these materials for a commercial setting, we aimed to challenge conventional boundaries and demonstrate the versatility of traditional materials in modern architecture. This application reflects my design philosophy of utilizing familiar materials in unexpected ways, adding a touch of craftsmanship to an industrial space. It’s a reminder that even in large-scale construction, there’s value in incorporating details that reflect residential warmth and human touch.
The Aida Sekkei Precut Factory’s location, near Tokyo in a forest-rich area, heavily influenced our design decisions. We prioritized the sustainable use of local resources and aimed to harmonize the factory with its natural surroundings. Timber was sourced responsibly, and the architecture was designed to blend into the landscape rather than dominate it. Being near a logistics hub also guided the layout, ensuring efficiency in material transport and workflow. The proximity to natural resources reinforced our commitment to sustainability, creating a factory that respects and utilizes its environment.
The scissor truss design in the office space of Aida Sekkei Precut Factory was chosen to create an open, airy environment that enhances employee well-being. By using this structural approach, we were able to maximize the space’s height and openness, making it both functional and aesthetically pleasing. The trusses not only serve a practical purpose but also showcase Aida Sekkei’s expertise in timber construction. This design enhances the workplace experience by fostering a sense of openness, symbolizing the company’s commitment to transparency and collaboration.
Receiving the Gold A’ Design Award for Aida Sekkei Precut Factory underscored the project’s impact on industrial architecture and sustainable practices. I envision this factory influencing future designs by setting a standard for transparency, visitor engagement, and the responsible use of materials. The building’s transparent walkway, open layout, and environmental considerations demonstrate how industrial spaces can also be welcoming, educational, and eco-friendly. It’s a model that highlights the potential of sustainable architecture to engage the community and showcase the innovation in manufacturing spaces.
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